We are one of the high spirited manufacturers and exporters of Automatic Mineral Water Filling Machine which is mainly used in the beverage filling operations. The three functions of bottle wash fill and seal are composed in one body of the machine. The whole process is automatic. The machine is used in filling juices, mineral water and purified water in bottles made of polyester and plastics. This is a FULLY NECK HOLDING machine where the bottle is held by the neck on all rotors during the operating cycle.

Details of Machines Functions

Infeed Air Conveyor

The empty bottles are loaded manually onto the infeed air conveyor where air at high pressure from a blower is used for conveying bottles supported at the neck up to the infeed bottle transfer rotor. The air conveyor permits different bottle sizes to run without making any adjustments. Hence there is no wastage of time in conveyor adjustment on the infeed side.

Bottle Transfer Rotor

The bottles are transferred to rinse rotor by the infeed bottle transfer rotor. Bottles are held at the neck during transfer.

Rinse Rotor

The automatic rinse rotor has spring loaded grippers mounted radically which pick up bottles one by one from the infeed transfer rotor. The bottle is inverted against a lever on the rinse valve to start the rinsing operation. Bottles are washed for up to three seconds each.

Filling Roter

VENT PIPE filling principle ensures accurate level filling without spillage. The filling accuracy is ± 5 ml. The fill tank level is regulated automatically by a PLC controlled electronic probe which reduces the machine speed in the vent of disrupted input product water supply. The machine speed is then restored to normal once the water supply is replenished.

Outfeed Transfer Rotor

After completion of the filling operation, bottles are transferred to the capping rotor by the outfeed transfer rotor. On this rotor, the bottles activate a pneumatic valve, for releasing the cap onto the cap pickup rotor.

Automatic Cap Elevator

Caps are stored in a SS304 ground level hopper mounted at the base of the elevator column. The caps are elevated / orientated and they are diverted into the cap chute leading to the filling machine. The operation of the elevator is controlled automatically by a control panel mounted device called the cap monitor, the cap monitor which receives a signal from a pair of chute mounted sensors, stops the cap elevator automatically once the chute gets filled to capacity and restarts it on the caps get consumed . Another set of sensors, automatically activates a small vibrator motor in the event of a bridge formation inside the cap hopper. The cap vibrator motor ensures that the caps keep moving up steadily at the desired rate without any interruption. 

Capping Rotor

Torque adjustable, magnetic capping heads mounted on the capping rotor, complete the capping operation using the extremely dependent PICK & PLACE mechanism. Capping head descends to push up the cap in two stages and then descends onto the bottle neck to complete capping operation. The torque on each capping head can be adjustable to achieve optimum capping results without cap damage / leakage. A unique anti turn device prevents bottle rotation during capping for positive capping.

Outfeed Conveyor

Bottles after the completion of the rinse - fill - seal cycle are discharged on to the outfeed conveyor the outfeed conveyor has to be adjusted vertically depending on the bottle size being run.

Heat shrinkble cap sleeves / body labels have to be loaded manually onto the finished bottles discharging from the filling machine. The bottles pass through the online shrink tunnel, after which the finished bottles are picked up manually for cartooning.